Japan NTN develops new sintered alloy product manufacturing technology

Abstract NTN Japan has developed a manufacturing technology for sintered alloy products with excellent molding accuracy and durability. The true density ratio is over 95%, and the fatigue strength is above 300 MPa, all reaching the "world's highest level" (NTN). Pick...

NTN Japan has developed a manufacturing technology for sintered alloy products with excellent molding accuracy and durability. The true density ratio is over 95%, and the fatigue strength is above 300 MPa, all reaching the "world's highest level" (NTN). This technology can be used to replace mechanical components such as gears, cams and sprockets that have been previously machined into sintered alloy products.

The newly developed manufacturing technology is based on the powder metallurgy method. In the powder metallurgy method, after the powder material is press-formed, it is fired at a temperature lower than the melting point of the material to form a sintering between the metal powders. The metal mold can be used to perform processing close to the product itself and its shape (near net shape), thus having the advantages of material loss and low energy consumption during processing. However, the powder metallurgy method tends to form minute pores inside, and has a problem of poor fatigue resistance as compared with cast products and die-cast products produced by a cutting method.

This manufacturing technique achieves a high-density sintered body by improving the material powder, molding conditions, and firing conditions, and lowering the molding pressure to a lower level of 6t to 10tf/cm2 (588M to 981MPa). In addition, the self-developed heat treatment technology is applied to the sintered body, so that the fatigue resistance of the sintered alloy product with the number of times of stamping and sintering is increased to 300 MPa or more. When the gear is manufactured by the sintering forming method, a gear having a strong root and a tooth surface can be manufactured. Specifically, the surface pressure strength of the tooth surface can be increased to 2 GPa or more, which is 1.5 times or more of that of the conventional product. This is expected to greatly simplify the production process of power transmission mechanical components. In the future, NTN will work with Japan Science Metallurgy to accelerate the development of sintered alloy products using new technologies.

Model XLT-UTP-602 Waterproof Twisted Pair Transmitter is a transmission equipment that does not require additional Power Supply. The internal coils are three sets of wound high-density magnetic cores and compression-sealed to make the transmission effect more stable and the transmission distance. Farther, to prevent equipment damage caused by moisture. It uses a pair of twisted pair cables to transmit a single baseband video signal transmission device compatible with PAL, NTSC, SECAM baseband video compliance signals. Mainly used in security, teaching and other fields of high-definition AV signal passive twisted pair video transmission equipment.
In practical applications, we use two XLT-UTP-602 (matched into a pair) to use, which can transmit one video transmission distance of 0-500 meters, and the transmission distance of the twisted pair can reach 600 meters. The XLT-UTP-602 can also be paired with active receivers such as the XLT-UTP-301R, XLT-UTP-308R, and XLT-UTP-3016R with transmission distances of 600-800 meters. XLT-UTP-602 has strong interference suppression and anti-electromagnetic radiation capability, can be used in various complicated interference environments, and does not generate electromagnetic interference to the outside world. It is quite environmentally friendly and economical. At the same time, there are 4 pairs of lines in the five or more types of unshielded twisted pair. Each pair of lines can transmit one signal, which can transmit telephone, RS485 control data, audio, multi-channel video and even low-voltage power supply. Compared with the traditional video and audio transmission scheme, the passive twisted pair video transmitter can greatly reduce the cost and improve the performance. Compared with other similar products, the new Wright products have better performance, better stability and better cost performance. It is obvious.

UTP

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