Global Leading Metal Surface Treatment Technology in Hunan Industrialization

On May 28th, the world’s first PIP demonstration production line was put into production at Hongyu New Materials. The executive vice president of China Machinery Industry Federation stated that this is a major event in the metal surface treatment industry and will inevitably cause changes in the industry and greatly promote the metal surface. The industrial upgrading of the processing industry and equipment manufacturing industry is the first time in China in the field of metal surface treatment.

From the efficient energy-saving technology of ball milling, to the high-energy ion beam 3D welding technology, to the PIP controllable ion infiltration technology, these new leading international material technologies, Hongyu new materials can bring people one after another surprise.

High performance expectation

In product technology, PIP uses a variety of processes to infiltrate non-metallic elements and trace metal elements on the metal surface to form a multi-layer composite infiltration layer consisting of metal oxides and non-metallic elements, so that the entire product is simultaneously formed inside and outside the anti-corrosion layer. Wear-resistant layer, complete with the metal surface fusion, and the thickness of the layer has been controlled, and the electroplating chromium process in the metal surface covered with a layer of chromium plating is different, there is no possibility of shedding. The production process and use process are pollution-free.

In terms of product performance, PIP's wear resistance is 1.5 to 2 times that of traditional electroplating chromium process; corrosion resistance is 5 to 10 times that of traditional electroplating chromium process, and such high performance will meet the urgent needs of high-end equipment manufacturing companies.

In the harsh environment of the use of the more demanding quality of the military, marine equipment, oil extraction and other industries, the pilot phase of the PIP piston rod, also passed their rigorous tests.

At present, the main product PIP piston rod is being applied in domestic construction machinery leading enterprises. The neutral salt spray test data has exceeded 900 hours, which is 10 times that of the original piston rod.

In terms of product cost performance, PIP has more obvious advantages. PIP products have longer life, better performance, greater customer value, and are more welcomed by users. It can be said that the same investment, PIP will bring far-reaching returns to customers. Ultra-chrome electroplating products.

Green and pollution-free

Prof. Rodford, the inventor of the PIP technology, described to us a scene in which the water discharged from the PIP production line flows into a pool where the colored fishes swim freely and the water lilies lie quietly on the water. The welcoming and hospitable hosts will also enjoy a fish from the pool. In the restaurant, people praise the taste of fish.

This is a scene of harmony. People, factories, and nature are integrated into one body and it is both physical and mental.

Professor Rodford said that such a scene could soon be presented to us.

Why does PIP achieve zero emissions?

Professor Luo Fufu introduced: The process materials used in PIP technology are harmless to the environment, and only trace amounts of harmful substances are produced in the process. After being processed by environmental protection facilities, zero discharge can be achieved.

Not only zero emissions during production, but also no pollution during use. Why John Deere as the largest agricultural giant in the United States has a special liking for the PIP still in the pilot stage. The reason is actually very simple. On the one hand, unlike the traditional electroplating that covers a layer of heavy metal chromium on the surface of metal components, the PIP will Non-metallic elements infiltrate into the surface of metal components to form a highly wear-resistant, corrosion-resistant, multi-functional composite layer that does not contaminate soil and water during use.

Promote metal surface treatment and equipment manufacturing industry upgrades

After the production of the PIP production line of Hunan Hongyu Intelligent Manufacturing Co., Ltd., it was mainly used to process and process hydraulic piston rods, various types of shafts, bolts, auto parts, locomotive parts and other products. The total amount of the final 6 lines was 17,000 tons. Create a production value of 300 million yuan.

However, such a scale of production capacity is obviously not enough to affect the metal surface treatment industry. Therefore, Zhu Hongyu, chairman of Hongyu Smart, prefers to call it an exemplary production line, in order to create an industrial model that can be rapidly replicated and promoted in the metal surface treatment industry. Come.

In order to help electroplating chromium companies to quickly promote technological upgrading, as soon as possible to get rid of pollution infamy, in February this year, Hongyu New Material initiated the establishment of a financial leasing company, which is an auxiliary financial instrument for the rapid promotion of PIP technology. According to the development plan, the production line will be built by the Hongyu Xincao Leasing Company. The cooperating electroplating chrome companies will pay the leasing fees and the leasing fees will only be equivalent to the sewage charges that these electroplating companies once had to pay. Therefore, the upgrading of the production process of electroplated chromium companies is completed without increasing the input of technical partners in the technological transformation.

In addition to financial leasing, in order to quickly and effectively integrate resources and form a scientific model for PIP promotion, Hongyu New Materials will vigorously adopt a partner approach, Hongyu’s smart output technology and equipment, management and business models, and equipment manufacturing, and metal surface treatment. The market resources, industrial resources, and technical resources of other industries are extensively connected to form a partnership model in which you have me, you have mutual benefits, and you win more, in order to promote PIP technology in a wider range and at a faster speed. And products.

As a result, the metal surface treatment and equipment manufacturing industry will be pushed onto the road to industrial upgrading, and the electroplating chromium pollution problem will also be effectively cracked, and the core competitiveness of the equipment manufacturing industry will be effectively improved.