Why does the slot of the set screw appear too deep or shallow?

Why does the slot of the set screw appear too deep or shallow? The following is the Suzhou Hongyi screw sharing:

Some time ago, we received a 60,000 stainless steel slotted back from Tianjin customers. The customer test found that our tightly defined slot is deep or shallow, and the failure rate is between 20% and 30%. This tightening is stuck to a fixed position. The customer is not manually installed. If the slot is deep for a while, they need to adjust the machine frequently, which is very labor-intensive.

Stainless steel slotted snail

Because our producers had a holiday break before and after the year, there was no way to reproduce the customer, so we had to make a large selection. Our staff spent 10 days to select 25,000 sets of customers for emergency use, and the remaining non-conforming products will be returned to the factory for scrapping.
Then, why does the tight slot still appear to be too deep or shallow?

Our manufacturer did an analysis during re-production, and the reason was that the groove of the milling process was worn, the chamfering angle of the turning was inconsistent, and there was a large or small phenomenon, resulting in a deep and shallow depth of the groove.

Therefore we take the following corrective and preventive measures:

1. Detect turning chamfering and depth in a new way;

2. QC checks regularly to control the measurement size;

3. Update the process guidance document.

At present, we have controlled the slotted set screws and the actual product inspection results are qualified.

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