Application of virtual reality visual simulation technology in manufacturing industry

Virtual manufacturing uses computer simulation and virtual reality technology to carry out group collaborative work in a distributed technology environment, enabling enterprises to realize off-site design, manufacture and assembly of products. Virtual reality technology has been seen as the only development tool in engineering and construction, and it is currently being used to design a variety of products and equipment, and even the entire product manufacturing process. In a traditional way, there are several separate process steps in the manufacturing, design, and production processes of the prototype, which are not allowed to share electronic data. This often results in a lot of repetitive work along with certain computer programs (computer-aided Standardization of design CAD, computer-aided manufacturing CAM, computer-aided engineering CAE), these process steps are merged into one system. For example, the same database can be used to create virtual reality simulations of prototype manufacturing, engineering facilities, and production line design.

The automotive industry is a pioneer in the use of virtual reality technology. The process of designing a new car from paper to completing a product model can take several years, and the application of virtual reality technology can greatly shorten the process. In the past, the design of new cars was modeled with clay, and then Many subsequent processes are also needed to study the basic shape and test the aerodynamic performance. Adjust the ergonomics of passengers. Virtual reality technology simplifies these processes by simulating them against databases collected by CAD and CAM programs. The database contains the final data on the car design.

In the virtual reality application used in the automotive industry, technicians can try to assemble other parts of the car during the simulation process, so that before spending time and money to manufacture the actual parts, he can fit together the other parts. . Virtual reality technology has also been able to design and assemble an assembly line that demonstrates good, well-organized work for assembling mechanical features that are otherwise invisible without interfering with other equipment. Just like part assembly, using assembly line simulation saves time and money in the long run.

In general, developing or designing an emerging car takes about two years or more from the initial idea to the time the finished car leaves the assembly line, and virtual reality technology can greatly shorten the cycle. Because virtual reality technology is used to design and build cars, there is no need to build a solid model. Virtual reality technology also allows its three-dimensional database to store data related to each additional component at each stage of the design process. Virtual reality technology also allows the company's executives, trade unions, technicians, etc. to make decisions about the shape of the car's surname, study how the various components fit together, and review the final product, all without the need to build separate parts or complete vehicles. Model. Virtual reality allows engineers to build individual workstations on the assembly line based on the content of the simulation. They use a database containing the original design data of the car to solve potential assembly problems. This process is greatly accelerated as each stage of the process from conception to actual production is arranged in a pipeline. Large computer systems can handle the computational tasks and database management of the automotive design process, from the beginning of the design process to the assembly of the production line. Such systems include large computers, engineering workstations, and networks.

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