Milling of aerospace titanium alloy parts (3)


Aviation titanium alloy parts processing case study

Below are two examples of machining aerospace titanium parts with ATISTellram and X-Grade inserts.

(1) Processing example 1

Machined parts: titanium alloy outer cover (military)

Workpiece material: Ti-6Al-4V (AllvacTi-6-4 alloy)

Workpiece size: 110" x 18"

Processing Description: The ATITtellram7792VX high-feed milling cutter with XDLT-D41 indexable insert is used for machining. The tool life of rough milling is 156 minutes.

Milling cutter: C7792VXD12-A3.00Z5R; number of sipe: 5

Blade: XDLT120508ER-D41; grade: X500 (designed with X-Grade technology)

Axial depth of cut ap: 0.080"

Radial cutting width ae: 2.100"

Cutting speed vc: 131sfm

Feed per tooth fz: 0.023ipt

Feed rate: 19.2ipm

Tool life: 156 minutes / each index (4 per index can be indexed)

(2) Processing example 2

Machined parts: turbine blades for military aircraft (new application)

Workpiece material: all titanium alloy

Blade size: 23.6" x 11.8"

Processing Description: The propeller blades are machined with the ATISTellram7710VR milling cutter with anti-circular inserts. The tool life of rough milling is 110 minutes.

Milling cutter: C7710VR12-A2.00Z5R; number of sipe: 5

Blade: RPHT1204MOE-421-X4; grade: X700 (designed with X-Grade technology)

Axial cutting depth ap: 0.080" ~ 0.100"

Radial cutting width ae: 0.800" to 1.37"

Cutting speed vc: 265sfm

Feed per tooth fz: 0.0086ipt

Feed rate: 21.8ipm

Tool life: 110 minutes / per index (4 per index can be indexed)

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